1
Yarn
Bought straight from the mill
We purchase high-quality yarns directly from mills, so we control fibre, count and quality from the very first input.
From yarn to carton, in six coordinated steps.
We buy yarn directly, run dyeing and weaving on dedicated contract capacity, and keep stitching, inspection and packing under our own roof.
2
Dyeing
Six dedicated dyeing units
Six cabinet dyeing units work for us on a contract basis, giving repeatable shade matching across large runs.
3
Weaving
Woven to our constructions
Contract auto looms weave plain grounds, dobby and jacquard designs, stripes and checks to our specifications.
4
Stitching
Twenty Juki machines, in-house
Stitching runs in our own factory, so make, fit and finish stay under our direct control.
5
Inspection
Fifty-plus checkers
Staff inspect the finished product through trimming, first check and final check before it is passed.
6
Packing
Packed, then needle-checked
Packed to each customer's requirement, with metal and needle checking on every piece before it goes in the carton.
The last gate
Nothing ships without needle checking
Every finished piece passes through a Hashima 790G metal and needle detector in a dedicated room. It is the standard Japanese buyers expect, and it travels to every other market we serve.
Have a delivery date in mind?
Tell us the quantity and the ship window. We will confirm a realistic sampling and production schedule.